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Our High-quality Disposable ASTM Level 2 Medical MasksVS Other No-Brand Supermarket 10 Dollar Masks

Medical masks vs supermarket masks

Medical masks once used to be a rarity in public sight. However, the growing air pollution and nCoV-2019 pandemic entirely altered the situation. If you’re going to use a mask, you need to know which one suits your purpose the most. 

ASTM (American Society for Testing and Materials) has tested and categorized the different masks that are effective and safe for public use. As per this categorization, an ideal Level 2 medical mask should have these features:

  • Fluid Resistance: Level 2 medical masks show a moderate risk of fluid exposure. They can resist up to ~2 ml thick volume of synthetic blood at an s velocity of 120 mmHg.
  • Breathability: Level 2 masks have medium breathability and are comfortable under most circumstances.
  • Bacterial Filtration: Bacterial filtration of around 3 micrometers has a 98% possibility in Level 2 masks.
  • Particle Flirtation: PFE in Level 2 medical masks is 98% possible for as minuscule as ~ 0.1 microns.
  • Flammability: Flammability is the final parameter here. A standard Level 2 face mask exhibits normal time for flame spread and is safe for use in masks.

Once you’re aware of these indicators, let us show you how our high-quality disposable masks are the best Level 2 masks:

Elastic Earloops

One of the most common problems that mask wearers point out is that the back of their ear hurts when they’ve been wearing the mask for too long. Our masks have straps that are much more comfortable and won’t hurt even after hours of use.

Three Layers of Protection

The first layer in our mask is a thick one, followed by two thinner layers underneath. The three are finely woven together to avoid any openings or to suffocate you in any way. Ordinary drugstore or supermarket masks fail to achieve this precision.

Shape Retaining

When masks don’t comply with the shape of your face and particularly your nose, it’s an uneasy fit. We have designed our high-quality disposable masks to fit with the curvature of your face. Even if you take off your mask and put it back on, you won’t have to readjust it either.

We at Soothy Garden have developed this mask after all the necessary and advanced research. If all else has failed for you, we assure you that our high-quality disposable masks won’t disappoint!

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Are You Wearing Your Masks Properly?

The COVID-19 pandemic has seen an increase in the number of people that are taking the necessary precautions. Currently, we’re in a potential second phase of the virus, and if people continue to neglect the new normal, the issues are going to continue. Among the easiest ways to contain the virus is to wear masks and wear masks right. 

While a lot of people are starting to wear masks, a great majority of them don’t seem to wear them correctly. There are tons of videos online showcasing people incorrectly wearing their masks. Whether it’s wearing masks halfway or cutting out holes in the masks, a lot of people are using incorrect techniques.

How to Properly Use a Disposable Mask

When you use disposable face masks, wear them once, and then throw them away. When you take them off, be sure to only touch the loops and avoid touching the fabric. When you’re throwing the masks away, be sure to cut off the loops. These loops can get stuck in the feet of birds and present a massive environmental problem. When you are finished removing the mask and severing the loops, wash your hands thoroughly.

How to Wear Masks Properly

Generally, a mask usually comes with instructions that dictate how to wear it properly and how to dispose the mask when the times come. However, in the absence of instructions, here are all the steps you need to follow to wear a mask properly.

  1. Before wearing the mask, clean hands with either soap and water or hand sanitizer.
  2. Inspect the mask to ensure that there aren’t any tears or holes on both sides of the mask.
  3. Identify which side of the mask represents the top and which is the bottom. On the top, users will see that there’s a bendable edge on the nose that allows users to mold the mask according to the shape.
  4. Secure the loops over your ears and press the nose strip down for a secure fit. Make sure the fabric covers your nose and mouth.
  5. While wearing a mask, do not touch the fabric with your hands.

There are different types of mask, and these are the instructions necessary for each type:

Ear Loops

These are the most common type of face masks that you will find. To wear them, hold the mask by the ear loops and place one around each ear.

Ties

More regularly seen in non-disposable masks, wear them properly by bringing the mask nose level, and secure the ties with a bow.

Bands

These masks typically feature two bands, one that you need to tie at the crown of your head and the other rests at the nape of your neck.

Remember, wear masks in public spaces and always keep them over your mouth and nose. Avoid touching the fabric, but if you must, make sure to wash your hands or use hand sanitizer immediately afterward to prevent the spread of the virus.

Wearing masks properly and following the social distancing guidelines are crucial for navigating through the second phase of the pandemic. It’s the best way to ensure your safety and the safety of your loved ones.

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How Is Melt-Blown Used To Make Masks And The National Technical Standard Of Masks

meltblown

The melt-blown process is a term that’s seeing an increasing amount of research these days. What was once an obscure fabric is now one of the most in-demand materials in the world.

Melt-blow extrusion is the full name of the manufacturing process. It creates a type of fabric that falls under the category of non-woven fabric that’s made of polymers. These polymers are known as polypropylene.

Traditional fabrics are often made using natural materials like silk or cotton that are woven together. Non-woven fabrics, in this case, melt-blown fabric, are thermally bound together material created from individual fibers of molten polymers. The end result is a fabric that has a web-like structure, and it becomes desirable for a number of reasons. These are absorbency, bacterial protection, cushioning, resilience, softness, and sterility. They’re also washable as well.

Given the different numbers of features they offer, there are a number of diverse products that can be made using the melt-blown fabric. These include filters, face masks, medical masks, and surgical masks as well. The versatility of the cloth means that it’s used to produce many different products. However, because of the COVID-19 pandemic, the main use of melt-blown fabric is now in the production of masks. If you’re looking to learn more about how the melt-brown process is used to make face masks, then keep on reading!

How Is Melt-Blown Fabric Made?

Melt-blown fabric is created through a process which is known as melt-blown extrusion. It is a single-step process that involves a stream of high-velocity air, that blows molten thermoplastic resin from extruder tip. The resulting material goes onto a conveyor or a take-up screen. It’s a process that’s been around since 1950 and has never been more important until today.

There are four basic components of the process; these are the resin feed system, extruder assembly, metering pump, melt-blown die assembly, collector, and the winder unit.

Resin Feed System

Thermoplastic resin is the main raw material for the melt-blown process. There are several different polymers that are adaptable for use in the melt-blown extrusion process. The different polymers include; Polypropylene, Polycarbonate, Polybutylene terephthalate, and Polyamide, among others.

Extruder Assembly

Raw material from the resin feed system is fed into the extruder assembly. There are three different zones in the assembly. These are the feed zone, transition zone, and metering zone. The feed zone is where material enters the extruder and begins to melt.

In the transition zone, the polymer is homogenized and compressed. Once the polymer enters the molten state, it’s fed into the metering zone. The pressure increases as the material are getting ready for discharge through the melt-blown die assembly.

Metering Pump

The molten polymer output enters the metering pump pressurized and, at a temperature of 250-300C, enters the metering pump. This pump is designed to deliver clean polymer mix to the die assembly at a constant volume.

It’s a sophisticated piece of machinery that accounts for variations in pressure, temperature, and viscosity. After the metering pump, the resulting output is feed into the die assembly.

Melt-Blown Die Assembly

The die assembly contains three key components; the feed distribution, die nosepiece, and the air manifolds. An absolutely critical component is the die nosepiece. It impacts the uniformity of the web of melt-blown fabric coming out of the machine. The air manifolds then supply high-velocity hot air to the extruded fibers.

Collector

The high-velocity hot air causes the polymer to turn into microfibers. These microfibers have a diameter that ranges from 0.1 to 15 microns.

Winder Unit

The last step of the process is the winder unit, where the fabric from the collector is wound onto a cardboard core.

Now that you’ve learned how the material is made, we can move on to how you manufacture the masks.

How Is Melt-Blown Fabric Used To Make Masks?

The non-woven melt-brown fabric is the primary material used in the production of medical masks and surgical masks. Medical Masks are typically produced by stacking together three layers of non-woven material. The inner layer, which comes in contact with the wearer’s face, absorbs any moisture.

While the outer layer of non-woven fabric is a waterproof barrier that stops any liquids, the patient spills out. In between the inner layer and the outer layer is the middle layer that serves as a filter. This middle layer is where the melt-blown fabric comes into action.

Additionally, for face masks that meet technical standards, they also get electret treatment. The process adds electrostatic properties to the filter, which enables the electrostatic absorption, which helps trap aerosolized particles through electrostatic attraction.

The mask-making process follows seven basic process steps; these are the same for surgical masks and medical masks. All the steps in the process are as follows;

  • The machine combines three layers of materials together to produce the three-layer face masks. It’s initially a large piece of fabric that needs to go through the cooking process.
  • Attach a metal nose strip. The machine has to stitch the metal wire into the melt-blown fabric face masks. These metal strips are crucial for masks as they allow the wearer to bend the mask to fit around their nose.
  • Add the necessary folds and pleats. Once again, the machine will use a folding device that adds all the requirements. It allows companies to adjust the standard mask to fit all the different wearers.
  • Cutting and stitching. The next step in the process is cutting the large piece of three-material fabric to individual size masks. After the cutting process, you can stitch the melt-blown fabric to join all the layers.
  • Attach Ear Loops. These are crucial as they need to stick to the mask properly. To ensure they stick, the adhesive makes use of a thermal press. Alternatively, companies can make use of ultrasonic welding.
  • Disinfect properly. If face masks need to meet the technical standard, they must be subjected to a sterilization process. After this treatment, the mask needs to stay in isolation for seven days until the ethylene oxide dissipates.
  • This is the final step in the process, and it involves simply packaging the completed masks for shipment.

In the case of N95 respirators, the process is slightly different and involves the use of a polyester shell and cover web. The key in all the masks is the melt-blown fabric filtration layer.

Due to the dense structure of the fabric, it helps ensure that the smallest particles are filtered out at high efficiency. It’s because of these characteristics that the fabric is crucial for filtering viruses and any other pathogens.

Currently, the worldwide demand for face masks that meet a technical standard is very high. It is currently greatly outweighing the supply. Even though companies are trying to switch towards face mask production, there’s still a need for a greater focus on producing more medical masks. Now that you know more about how these masks are produced, you’ll also want to know the technical standard for masks in different countries.

United States

ASTM International is providing no-cost public access to important ASTM standards that are used in the production and testing of masks. These included several test specifications that analyze different features of the mask.

 The tests include an efficiency test of materials used, bacterial filtration efficiency, and standard specifications for the performance of materials used in the mask. However, most of these specifications apply to the high-quality masks that are available in the market.

The CDC recommends that the general public should not use these masks, and should restrict themselves to using standard cloth face masks. These generally don’t need to meet any standard requirements except the standard terminology specifications of protective clothing.

China

China formulated these following standards for medical face masks: GB19082-2009 technical requirements for single-use protective clothing. The other standards deal more directly with medical face masks.

These are the GB19083-2010 technical requirements, YY/T0969-2013 single-use medical face mask, and YY0469-2011 surgical masks. China is also currently in the midst of updating its technical standards for the masks. They’ve also included a new designation for masks specifically designed for children.

Medical masks also regulated under the category of Class II medical device in China. According to the government’s guidelines, a manufacturing enterprise needs to obtain production licenses issued by a provincial drug regulatory department before production.

Europe

The European Committee for standardizations and the European Committee for electrotechnical standardization came together to come up with 14 technical standards that apply to medical masks. They’re hoping the actions will help both EU companies and third-country companies to adhere to a minimum standard of production.

11 of the standards developed have been worked on by CEN while three additional ones are developed jointly with ISO. All these standards are also available for free for public access.

Conclusion

There’s a massive demand for high-quality medical masks given the current climate. The demand is only going to increase as more and more countries encourage their populations to wear masks.

 

As manufacturers try to operate at optimum capacity to produce as many masks as possible, it’s important that they adhere to international standards as well. Each country has its own specification, but they generally tend to follow the same guidelines!

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Cloth face masks VS Medical Masks

Medical masks are originally intended to be used by medical practitioners when treating patients to prevent bacteria from droplets from the doctor’s or nurse’s mouth or nose to the patient. However, with the spread of COVID-19 all around the world, the general population, whether ill or not, are advised or even mandated in certain countries, to wear masks to protect themselves and others from the deadly epidemic.

Cloth face Mask vs. Medical Mask

Most people wear general masks made of cloth to cover their mouth and nose when going out during this epidemic, but is it that effective in blocking the virus from entering your system?

Verifiable research about the spread of the virus is still lacking since the spread of this epidemic. Some research points out that the virus is contained in droplets and can be spread when sneezing or coughing from those who have the symptoms, or through talking or even just breathing from asymptomatic carriers. Other researches have pointed out the possibility that the virus can linger suspended in the air for a few hours before it settles on the ground.

Whichever the case is, wearing general cloth masks may not provide you the needed protection against Coronavirus because it offers low protection barrier, no filtration properties and low fluid resistance as droplets can easily pass through it along with the viruses and bacteria. Furthermore, cloth masks don’t always fit properly, allowing tiny airborne particles to enter and exit the mask through the gaps.

Why Choose Our Medical Masks?

To ensure you have higher protection against COVID-19, use high-quality medical masks that offer:

Effective Filtration

Choose medical masks with high bacterial and viral filtration efficiency, preferably with more than 98% efficiency. This ensures dust, bacteria, virus, dust, smoke, pollen are do not enter your system.

Easy Breathing

High-quality medical masks do not make breathing difficult. Choose masks that offer three layers of protection but are still breathable and soft to prevent irritation when worn for hours.

Fluid Resistance

Masks that are fluid resistant prevent droplets and aerosols from penetrating the mask’s layers, thus, keeping you protected from diseases or prevents you from spreading harmful particles to others.

Adjustable Fit

Making sure your mask fits around your mouth and nose with no gaps ensures that you do not accidentally breathe in airborne particles. High-quality masks have adjustable nose bars and elastic ear loops that ensure a comfortable fit.

If you’re looking for high-quality medical masks to protect against bacteria and viruses, our ASTM Level 2 Face Mask and Disposable Face Mask are medical-grade and high-quality masks that offer all the benefits mentioned above.

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How do face masks protect you from COVID-19?

As the COVID-19/Coronavirus pandemic continues to spread throughout the world, a confusing topic continues to be the wearing of face masks. At the start of the pandemic, Dr. Theresa Tam, Canada’s chief public health officer, recommended that people who were not sick should not be wearing a mask. Now, however, Tam and Canada’s public health officials recommend non-medical face masks be worn in public when social distancing isn’t possible, and Prime Minister Justin Trudeau has said he will do just that. What’s changed? Is a mask really necessary?

Face Masks Protect Others From Coronavirus

A May 22 paper in the Annals of Internal Medicine took a close look at the effectiveness of masks in preventing the spread of disease. The results offer evidence that face masks can stop respiratory droplets from spreading. If someone wearing a face mask sneezes, the people around them are far better protected from potentially virus-bearing droplets than if there was no mask in place. “Every virus-laden particle retained in a mask is not available to hang in the air as an aerosol or fall to a surface to be later picked up by touch,” said researchers in the paper.

Do Face Masks Protect You from COVID-19?

Perhaps the most important thing to understand is how coronavirus, the virus that causes COVID-19, is passed from person to person. COVID-19 spreads primarily between people who are within about 6 feet (2 meters) of one another. It happens when one person produces respiratory droplets through a cough, sneeze, or talking, and another person inhales them. According to the U.S. Centers for Disease Control and Prevention (CDC), the virus spreads very easily between people, much more so than influenza.

The best way to prevent the spread of COVID-19 is to disinfect surfaces, practice frequent and thorough handwashing, and maintain social distance so those respiratory droplets can’t land on another person. But when social distancing isn’t possible, a face mask is the next best thing.

Cloth face masks are not designed to prevent the virus from permeating through to the wearer, and this may be why they have been the subject of so much controversy. Medical-grade face masks designed to filter particles in the air and protect the wearer are critical supplies that remain reserved for healthcare workers and first responders. Cloth face masks do prevent the spread of the disease, however, so in the long run, yes – they protect everyone.

In the briefing in which she recommended wearing masks, Dr. Tam noted people should see masks “as a way to protect other people – when two people are both wearing masks, they are protecting the other.” As children, we are taught to cover our mouths when we sneeze or cough – it prevents the spread of germs, and it’s the polite thing to do. Wearing a mask is simply the more advanced version of this – when the germs involved are much more dangerous and potentially deadly.

As we learn more about the coronavirus and head into summer, it becomes more evident that wearing a mask as an extra layer of protection is a wise move, as well as one that demonstrates a concern for fellow citizens. Handwashing remains essential and social distancing remains ideal, but as people grow tired of isolation and need to get out, face masks are important to protect ourselves and others from the spread of COVID-19.